Requirements

• Basic Understanding of Process Improvement
• Completion of Six Sigma Green Belt Course

Description

The CSSBB: Six Sigma Black Belt course consists of the following key modules:

1. Introduction to Six Sigma and DMAIC Methodology

   • Overview of Six Sigma

   • The DMAIC methodology (Define, Measure, Analyze, Improve, Control)

   • Role of the Black Belt in Six Sigma projects

   • Six Sigma organizational structure and project types

2. Define Phase

   • Identifying project goals and customer requirements

   • Developing project charters

   • Defining process boundaries and critical-to-quality (CTQ) factors

   • Mapping processes and identifying key stakeholders

3. Measure Phase

   • Collecting and analyzing data to assess process performance

   • Defining key performance indicators (KPIs)

   • Understanding measurement systems analysis (MSA)

   • Calculating process capability and establishing baselines

4. Analyze Phase

   • Identifying root causes of defects using statistical tools (e.g., hypothesis testing, regression analysis, root cause analysis)

   • Process mapping techniques such as value stream mapping

   • Analyzing process variation and understanding sources of defects

   • Using data analysis tools to identify areas of improvement

5. Improve Phase

   • Brainstorming and evaluating solutions to address root causes

   • Conducting design of experiments (DOE) to test potential solutions

   • Implementing improvements and piloting solutions

   • Ensuring that improvements align with customer needs and business goals

6. Control Phase

   • Implementing control plans to sustain improvements

   • Monitoring process performance and controlling variations

   • Developing process documentation and standard operating procedures (SOPs)

   • Ensuring continuous improvement and preventing regression

7. Advanced Six Sigma Tools and Techniques

   • Statistical process control (SPC) and control charts

   • Design of experiments (DOE)

   • Regression analysis and multivariate analysis

   • Failure mode and effects analysis (FMEA)

   • Lean Six Sigma integration

8. Leadership and Project Management Skills

   • Leading Six Sigma teams and managing projects

   • Communication and change management strategies

   • Stakeholder engagement and reporting project results

   • Conflict resolution and team building

9. Six Sigma in Different Industries

   • Case studies from manufacturing, healthcare, finance, and service industries

   • Applying Six Sigma tools to different types of processes and challenges

   • Customizing the approach for industry-specific challenges

Who this course is for:

• Aspiring Six Sigma Black Belts
• Project Managers
• Consultants